At Jet Container, the team had already successfully implemented a Preventive Maintenance process to improve unplanned equipment downtime. In the interest of continuous improvement they were ready to take it to the next level and improve utilization and equipment readiness further.  To do this, they implemented LeanGo’s Total Productive Maintenance (TPM) App, a centralized solution that combines Total Productive Maintenance (TPM) best practices with data-driven insights. 

Challenges 

Jet Container wanted a proactive approach to equipment maintenance. Proactive wear part replacement could save production downtime, create capacity, and reduce operational costs. 

Solution

By leveraging LeanGo’s TPM App, Jet Container gained: 

✔ A centralized PowerApps solution for proactive wear parts replacement. 

✔ Weekly support and predictive strategies to prevent lost production potential. 

✔ Automated audits and analytics to predict part replacement before breakdown. 

✔ Training and accountability systems to sustain long-term success. 

✔ Eliminating unnecessary software by combining preventive schedules into the predictive Power Apps solutions.

The Results

• 25.6% Reduction of unplanned maintenance – Comparing consecutive quarters, Jet Container significantly reduced downtime from wear parts replacement.  

• 13.5% Capacity Increase – With scheduled predictive maintenance in place, Jet Container improved overall equipment availability and efficiency. 

Looking Ahead

By shifting from reactive to predictive maintenance, Jet Container has strengthened its production reliability, minimized unexpected disruptions, and optimized performance. With LeanGo’s support, they continue to refine processes and drive long-term improvements.