FUN. ENGAGING. HANDS-ON. REAL-WORLD IMPACT.

Lean Lego Simulation Training

The fastest way to understand Lean is to experience it.

Our Lean Lego Simulation and Yellow Belt experience gives teams a hands-on, high-energy introduction to Lean thinking — helping people see waste, flow, and improvement in action.

  • Hands-On Lean Training

  • Immediate Impact

  • Get Yellow Belt Certified

  • On-Site Training or Get Your Own Kit

Why This Works

Most Lean training explains concepts.
This experience makes them real.

In just a few hours, teams can:

  • See how flow actually works

  • Experience the impact of waste

  • Understand why systems matter more than effort

  • Feel the difference between “busy” and “productive”

And yes — it’s fun.

People laugh.
They compete.
They get frustrated.
Then they improve.

That emotional connection is what makes the learning stick.

What is the Lean Lego Simulation?

This is not a lecture.
It’s a fast-paced, interactive simulation where teams build LEGO® products through multiple production rounds.

Each round introduces new challenges:

  • Poor layouts

  • Unclear priorities

  • Batch vs flow

  • Quality issues

  • Communication breakdowns

Teams experiment with improvements and immediately see the impact on:

  • Output

  • Lead time

  • Quality

  • Team stress

It turns Lean concepts into lived experience.

Schedule a FREE session to talk to us about Training!

Why Teams Love It!

  • It’s engaging and high-energy

  • Everyone participates — not just leaders

  • It creates shared language and understanding

  • It breaks down silos

  • It sparks real improvement conversations

Most Importantly:

People leave saying, “Now I get it.”

How Yellow Belt Fits In

The Lego Simulation is paired with Lean Foundations / Yellow Belt learning.

Yellow Belt focuses on:

  • Basic Lean principles

  • Identifying waste

  • Understanding flow

  • Supporting daily improvement

  • Participating effectively in problem solving

Instead of abstract examples, Yellow Belt concepts are reinforced using:

  • The simulation experience

  • Real examples from your operation

  • Simple, practical application

This helps teams connect learning directly to their day-to-day work.

How We Deliver It

We don’t treat this as a standalone event.

We use the simulation to:

  • Build awareness and excitement

  • Create a shared baseline understanding

  • Prepare teams for real improvement work

  • Support broader Cost, Quality, and Delivery initiatives

Many teams use this as:

  • A kickoff to a larger improvement effort

  • An onboarding experience for new leaders

  • A reset for teams stuck in firefighting mode

  • A safe way to introduce Lean thinking

Leaders consistently tell us the biggest value is:

  • Teams seeing the system — not blaming people

  • Faster alignment around priorities

  • Better conversations about flow and waste

  • More openness to change

  • Energy instead of resistance

And yes — people have a good time doing it.

Why LeanGo Training Over Others?

LeanGo Training


Proven Expertise – Led by experienced Lean practitioners who’ve worked in real manufacturing environments

Hands-On & Fun – Engaging Lego Simulation makes concepts stick through real-time problem-solving

Flexible Options – On-site sessions, train-the-trainer, or DIY kits so you can train at your own pace

Sustainable Impact – Builds lasting systems and culture of continuous improvement

Others

Generic facilitators with little hands-on industry experience

Lecture-heavy, theory-based, easy to forget once the class ends

One-size-fits-all, limited delivery options

Short-term focus, little reinforcement after training

Training Options That Fit Your Team

Choose the way you want to experience the Lean Lego Simulation.

On-Site Training


We come to you and lead the simulation for your team. Fun, interactive, and packed with insights your people can apply right away.

License a Kit

Run the simulation in-house, on your schedule:

  • Train-the-Trainer – We coach your champion in one session, then they lead future simulations with your team.

  • DIY – A complete do-it-yourself package with everything you need to run the simulation anytime.

  • Ongoing Support - Included in your licensing, we check-in and ensure your continuous improvement is going smoothly.

Benefits of the Lean Lego Simulation

✔️ Hands-On Learning
Experience Lean concepts in a fun, interactive way that sticks far better than lectures or slides.

✔️ Real-Time Results
Watch how small improvements lead to big gains in efficiency, collaboration, and problem-solving.

✔️ Yellow Belt Certification
Every participant earns a Lean Six Sigma Yellow Belt, boosting both skills and career growth.

✔️ Flexible Training Options
Choose from On-Site Training or Buy the Kit (Train-the-Trainer or DIY) — so the simulation fits your schedule, team size, and goals.

✔️ Team Alignment
Break down silos and build stronger communication, teamwork, and continuous improvement mindsets.

✔️ Proven Impact
Companies that run the simulation see higher engagement, faster improvements, and lasting cultural change.

This Training is Perfect For:

  • Front-line leaders and supervisors

  • Team leads responsible for process improvements

  • Managers looking to engage their teams in hands-on Lean learning

  • Anyone ready to see real change and build problem-solving skills

The Lean Lego Simulation can be delivered as a standalone experience or integrated into broader Cost, Quality, and Delivery improvement work.

How It Connects to Real Results

Teams that pair the Lego Simulation with real improvement work see:

  • Faster adoption of Lean thinking

  • Better participation in problem solving

  • Stronger front-line engagement

  • Less resistance to new processes

Learning sticks because people felt it.

Want to bring this experience to your team?

Let’s talk about how the Lean Lego Simulation and Yellow Belt can support your goals — whether as a kickoff, refresher, or part of a larger improvement effort.